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Flywheel storage prototype

A 200 Wh demonstrator

I designed and built a laboratory-scale flywheel storage system that makes the technology tangible and serves students as a test rig. The rotor spins at 25,000 rpm. One charge brews about five cups of coffee.

Flywheels store energy mechanically in a fast-spinning rotor. They deliver high power and withstand a very large number of cycles. As a demonstrator they make storage technology tangible.

  • Setting: research and teaching, Otto von Guericke University Magdeburg and Leibniz University Hannover
  • Key data: 200 Wh, 25,000 rpm (supercritical), 3.5 kW permanent magnet synchronous machine, rotor of high-strength aluminium and CFRP, medium vacuum, island-grid capable

My contribution

  • Mechanical design with 3D model and drawings
  • Selection of spindle bearings and power electronics
  • Thermal model with lumped parameters
  • Rotor dynamics design with the finite element method
  • Construction and supervision in laboratory operation

Outcome

  • A working demonstrator for exhibitions and teaching
  • A modular test rig for studies on vacuum, windage losses and bearings